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The Single/Multi-core Wire Harness Pre-processor is a non-standard automatic equipment tailored for cutting, stripping, and crimping outer conductors of multi-core wires. Designed to meet the diverse needs of wire harness manufacturing, this equipment integrates intelligent functionality and compact design, enabling one-machine multi-use to reduce production costs. Controlled by an independent PLC system, it offers intuitive operation and consistent performance, making it ideal for industries that require high-precision wire processing—from automotive electronics to consumer appliances. Key performance metrics include a cycle time of ≤5S per piece.
The Single/Multi-core Wire Harness Pre-processor features customizable industrial design, allowing users to tailor the equipment’s appearance to their production site layout and brand image. The machine cover is fitted with an access control system, combining safety and convenience—operators can easily access internal components for maintenance while preventing accidental contact during operation. The overall design is sleek and durable, with a focus on user-friendliness and visual harmony.
With a chassis cover size of L1800mm/W1000mm/H1950mm (actual size subject to final 3D design), the equipment strikes a balance between functionality and space efficiency. Its compact footprint allows it to fit into small to medium-sized production lines, while the ergonomic height ensures operators can operate and monitor the machine comfortably. The robust casing is designed to withstand the rigors of continuous industrial use, maintaining performance over time.
Adopting a modular, standardized design, the Single/Multi-core Wire Harness Pre-processor delivers proven reliability and stability. Each functional module—from wire feeding to CCD detection—can be disassembled and maintained independently, reducing downtime and simplifying upgrades. This design also ensures consistent processing quality, as each module operates within predefined parameters.
The equipment is equipped with advanced functional mechanisms that streamline the wire pre-processing workflow: manipulator grasping for precise material handling, automatic loading of outer conductors, riveting outer conductors with consistent pressure, and CCD detection for real-time quality control. These mechanisms work in tandem to eliminate manual errors, improve processing accuracy, and enable intelligent switching between different wire types—realizing one-machine multi-use and adapting to diverse production needs without extensive reconfiguration.
All standard parts of the Single/Multi-core Wire Harness Pre-processor are selected from domestic and foreign first-line brands, ensuring high quality, compatibility, and long service life. Critical components like cylinders, motors, and sensors are sourced for their industrial-grade durability, minimizing the risk of breakdowns during continuous operation.
The equipment prioritizes servo drive technology, which delivers three key advantages: high-speed processing that supports the ≤5S cycle time, silent operation that enhances the factory working environment, and energy-saving performance that reduces operational costs. The servo system also provides precise control over cutting, stripping, and crimping processes, ensuring consistent wire length, stripping depth, and crimping quality—directly contributing to the >99.5% quality rate.
Equipped with leakage protection and emergency stop functions, the Single/Multi-core Wire Harness Pre-processor prioritizes operator safety. It operates on AC220V/50HZ power supply and requires 5-6KG water-free and oil-free working air pressure, adapting to standard factory utilities. The equipment also performs reliably in a wide range of environmental conditions (-10℃ to 50℃ temperature, 20% to 90% humidity), making it suitable for diverse manufacturing settings.
Production capacity | ≤5S pieces (when the line length is less than 300mm, the cycle time is ≤4S) |
Performance start-up rate | >90% |
Quality rate | 299.5% (except for defective incoming materials) |
cmk | 22.00 |
Applicable products | according to relevant drawings |
Chassis cover size | L1800mm/W1000mm/H1950mm (actual size refers to the final 3D) |
Working voltage | AC220/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | leakage protection, emergency stop |
