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The machine's appearance supports fully customized industrial design, which can be tailored to match your brand image or factory layout requirements—whether it's color matching (such as customizing exclusive brand colors on the basis of standard industrial gray paint) or structural optimization to fit limited workshop space. The machine cover is equipped with an intelligent access control system that integrates safety interlock functions: it automatically cuts off power and stops operation when the cover is opened, effectively preventing accidental contact with internal moving parts during operation and avoiding potential safety hazards caused by misoperation. The overall operation interface follows human-engineering principles, with a concise and intuitive control panel that reduces the learning cost for operators; the streamlined shell lines and high-quality surface treatment not only ensure the machine's durability in harsh industrial environments but also present a neat, professional, and aesthetically pleasing appearance, enhancing the overall image of your production line.
The core mechanism adopts a modular, standardized, and highly integrated design concept—breaking down key functional units (such as wire cutting, stripping, crimping, and terminal feeding) into independent modules. This design allows for quick disassembly, assembly, and maintenance: when a component needs to be repaired or replaced, only the corresponding module needs to be removed without affecting the entire machine's operation, greatly reducing downtime. All modular structures have undergone thousands of hours of continuous operation testing under various working conditions, verifying excellent reliability and stability in long-term high-intensity production. Meanwhile, the standardized design ensures consistent quality of core components, realizing interchangeability of parts between different batches of machines, which simplifies inventory management and after-sales support for your production.
All key standard parts—including electrical components (PLC, sensors, contactors), mechanical parts (gears, bearings, guide rails), and pneumatic components—are selected from well-known domestic and foreign first-line brands. This not only guarantees the overall durability of the machine (with a utilization rate of ≥95%) but also ensures stable performance in extreme environments (such as -10℃ to 50℃ working temperature and 20%-90% humidity). The machine prioritizes high-precision servo drive systems, which enable precise control of wire cutting length, stripping depth, and crimping force—effectively improving processing accuracy and ensuring a finished product yield rate of ≥99% (excluding defective incoming materials). Compared with traditional drive systems, the servo drive achieves dual advantages of high speed and low noise: it supports a double-head processing efficiency of 4.5S/PCS while keeping the operating noise below 65dB, creating a quieter workshop environment.
Production capacity | Double head 4.5S/PCS |
Utilization rate | ≥ 95% |
Yield rate | ≥ 99% (except for defective incoming materials) |
Appearance color | Industrial gray paint |
Applicable products | Small square single-strand wire, terminal wire |
Dimensions | L1600mm/W1000mm/H1950mm (subject to actual size) |
Power supply voltage | AC 220V/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | Leakage protection, emergency stop |
