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The Ultra-Fast Backplane Connector Assembly Machine is a non-standard automated equipment specifically developed for high-speed backplane connector assembly. Boasting a reasonable functional layout and ingenious structural design, it integrates insulator blister tube loading, insulator transfer, suction and blowing cleaning, dual CCD-aided backplane assembly, insulator installation, metal fixing plate mounting, and belt line discharge. Controlled by PLC, the machine offers convenient and quick operation with a left-in and right-out workflow, and production data can be seamlessly uploaded to the MES system. With an actual output of 250spm/min and 100% dimension inspection (ensuring no terminal tilting), it achieves cost savings through one-machine-multi-use intelligent switching.
The equipment supports industrial design customization to align with enterprise branding and workshop aesthetics. Its compact footprint (L2200mm/W600mm/H1800mm, actual size subject to final 3D design) optimizes workshop space utilization. The machine cover is equipped with an access control system that enhances operational safety while maintaining a clean, professional look. Its intuitive operation interface and safe design make it easy to use, combining functionality with visual appeal.
Adopting a modular and standardized mechanism design, the machine has been validated for reliable and stable performance in long-term operations. The integrated functional mechanisms streamline the assembly process, eliminating redundant steps and reducing production time. The intelligent switching capability allows it to adapt to multiple product types based on 3 relevant drawings, eliminating the need for multiple specialized machines and lowering capital investment. PLC control ensures precise coordination between processes, improving assembly accuracy and consistency.
To guarantee high performance, the machine selects standard parts from leading domestic and foreign brands, with servo drive as the core component. This configuration enables ultra-fast operation, silent performance, and energy efficiency, reducing operational costs while boosting productivity. The high-quality parts enhance the equipment’s durability and reduce maintenance frequency, ensuring uninterrupted production for extended periods.
Operating on AC220/50HZ voltage and 5-6KG water-free and oil-free air pressure, the Ultra-Fast Backplane Connector Assembly Machine adapts to harsh industrial environments (-10℃ to 50℃ temperature, 20-90% humidity). It is equipped with essential safety devices including leakage protection and emergency stop, prioritizing operator safety. The machine’s robust design and precise control ensure consistent assembly quality, making it ideal for manufacturers seeking efficient, flexible, and safe backplane connector production solutions.
Technical Parameters
Production capacity | 250spm/min (actual output) |
Yield | 100% dimension inspection (terminals cannot be tilted up or down) |
Applicable products | According to 3 relevant drawings |
Machine size | L2200mm/W600mm/H1800mm (actual size refers to the final 3D) |
Working voltage | AC220/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | leakage protection, emergency stop |
