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The Mini Fakra TE Automatic Assembly Riveter is a high-precision automation equipment developed by Zhongyao, designed for assembling and riveting Mini Fakra TE version connectors. Its multi-product compatibility, rapid model changeover, and integrated data management make it a versatile solution for manufacturers seeking to optimize production of Mini Fakra connectors and improve operational efficiency.
The Mini Fakra TE Automatic Assembly Riveter features a customizable industrial design that meets the aesthetic and functional needs of modern factories. Its machine cover is equipped with an access control system, ensuring safe operation while providing easy access for maintenance and part replacement. The equipment’s robust structure is built to withstand the rigors of continuous industrial production, with dimensions of L4500mm/W1100mm/H1950mm (actual size refers to final specifications). This layout balances operational space with production efficiency, accommodating large incoming material and finished product trays.
Safety is a key priority in the machine’s design, featuring leakage protection and an emergency stop button to prevent accidents and protect operators. The incoming material tray for outer conductors has a diameter of 940mm, and the finished product tray has a diameter of 526mm, allowing for large-volume material storage and reducing feeding frequency.
The machine adopts a left-in right-out operation direction, aligning with common production line configurations and facilitating seamless integration into existing workflows. A standout feature is its multi-product compatibility, supporting four different products. Model changeover is simplified through one-key switching of programs and parameters, along with replacement of riveting positioning clamps for large and small diameter outer conductors. This rapid changeover capability reduces downtime and improves production flexibility, allowing manufacturers to respond quickly to changing order requirements.
The Mini Fakra TE Automatic Assembly Riveter integrates local storage of test data and upload functionality to the MES system, enabling real-time production monitoring, data analysis, and quality traceability. This connectivity enhances production transparency and helps enterprises identify process improvements. The riveting mechanism is designed for high precision, ensuring consistent and reliable joining of connector components. The modular and standardized mechanism design has been rigorously tested, guaranteeing stable performance even during long-term continuous production. Each functional component works in harmony to deliver precise and efficient riveting results.
The Compact Pin-Detection Automatic Assembly Machine features a fully customizable industrial design, allowing businesses to align the equipment with their factory’s visual identity and functional requirements. Its enclosed machine cover is equipped with an access control system, which not only enhances operational safety but also simplifies maintenance and part replacement. Finished in durable industrial gray paint, the machine resists scratches, dust, and industrial wear, maintaining a professional appearance even after long-term use.
Adopting a right-in-left-out operational structure, the Compact Pin-Detection Automatic Assembly Machine optimizes material flow for continuous production. A vibration plate loader on the right side delivers consistent feeding of components, minimizing manual intervention and reducing bottlenecks. The internal layout is engineered for efficiency, with each workstation strategically positioned to minimize transfer time and maximize throughput.
At the heart of the machine lies a suite of high-performance components, including multiple CCD cameras paired with wide-field lenses—offering a detection length of 50mm to ensure precise inspection of every connector. The integrated workstations cover the entire production cycle: rubber core transfer, upper/lower row terminal insertion, terminal pressing, dust removal, conduction and withstand voltage testing, defective removal, CCD detection, laser coding, stacking, and packaging. This one-stop workflow eliminates the need for separate equipment, simplifying process control and improving product consistency. The modular, standardized mechanism design has undergone rigorous testing, guaranteeing stable operation even during 24/7 production runs.
To deliver uncompromising performance, the Compact Pin-Detection Automatic Assembly Machine uses standard parts sourced exclusively from domestic and foreign first-line brands. Servo drive is selected as the preferred power source, enabling high-speed operation, silent performance, and energy efficiency. These top-tier components ensure precise control of every movement, reducing mechanical wear and extending the machine’s service life—ultimately lowering maintenance costs for businesses.
Backed by high-quality parts and intelligent design, the machine achieves a production capacity of 1200 PCS/H, with a utilization rate of ≥90% and a yield rate of ≥98% (excluding defective incoming materials). It operates on an AC 220V/50HZ power supply and requires a working air pressure of 5-6KG (water-free and oil-free), making it compatible with standard factory infrastructure. Whether for large-scale mass production or small-batch customization, this machine consistently delivers reliable, efficient results that meet the strict quality demands of the automotive connector industry.
Production capacity | 3S/PCS (utilization rate 90%) |
Quality rate | >99% (except for defective incoming materials) |
Applicable products | according to relevant drawings |
Assembly machine size | L4500mm/W1100mm/H1950mm (actual size reference |
Working voltage | AC220/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | leakage protection, emergency stop |
