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Designed exclusively for the assembly of Mini Fakra outer conductors, the High-Performance Line-end Connector Assembly Tester redefines efficiency and precision in non-standard automation equipment. Tailored to meet the unique requirements of high-precision connector manufacturing, it integrates intelligent control, advanced detection, and user-friendly operation, becoming a game-changer for enterprises seeking to elevate production standards.
The High-Performance Line-end Connector Assembly Tester features a customizable industrial design that combines functionality with visual appeal. Its machine cover is fitted with an access control system, ensuring safe operation while providing convenient access for maintenance. The equipment’s sleek structure not only enhances its modern look but also optimizes space utilization, making it suitable for both large factories and compact workshops. With dimensions of L2200mmW800mmH2000mm (actual dimensions subject to final 3D design), it offers a compact footprint without sacrificing operational flexibility.
Safety is integrated into every aspect of the machine’s appearance. It is equipped with leakage protection and an emergency stop button, providing dual safeguards for operators. The equipment performs reliably in a working environment temperature range of -10 degrees to 50 degrees and a humidity range of 20 to 90%, demonstrating strong adaptability to diverse industrial conditions. Its enclosed design also reduces dust ingress and noise pollution, contributing to a healthier workplace.
The machine adopts a right-in-left-out operation direction, which aligns with conventional production line workflows and minimizes process adjustments. Its functional design is both reasonable and innovative, integrating outer conductor reel feeding, rubber core vibration disk feeding, rubber core CCD direction selection, rubber core loading outer conductor, paper collection belt, GT depth detection, CCD concentricity detection, poor cutting, servo positioning delivery end, and finished product closing. This comprehensive set of functional mechanisms covers every critical step of Mini Fakra outer conductor assembly, ensuring consistent product quality.
Controlled by a PLC system, the High-Performance Line-end Connector Assembly Tester offers convenient and fast operation, allowing operators to set parameters and monitor processes with ease. A key advantage is its ability to upload detection data to the MES system, enabling real-time production tracking, data analysis, and quality control. This connectivity enhances production transparency and facilitates efficient management of the entire manufacturing process. The modular and standardized mechanism design ensures stable performance, with each component working in harmony to deliver consistent results.
The machine’s reliability is built on standard parts selected from domestic and foreign first-line brands. Servo drive is chosen as the preferred power source, ensuring high-speed operation, silent performance, and energy efficiency. These premium components reduce mechanical wear, lower failure rates, and extend the machine’s service life, providing long-term value for enterprises. The careful selection of parts also ensures precise coordination between mechanisms, enhancing overall assembly and detection accuracy.
With its high-quality components and intelligent design, the High-Performance Line-end Connector Assembly Tester achieves a production capacity of approximately 6S/PCS and a utilization rate of >90%. The defective rate is controlled at ≤1% (excluding defects caused by incoming materials), ensuring superior product quality. It operates on an AC220V/50HZ power supply and requires a working air pressure of 5-6KG (water-free and oil-free), making it compatible with most factory facilities. Whether used in small-batch production or large-scale manufacturing, this tester delivers consistent, efficient, and reliable performance, meeting the stringent demands of the automotive connector industry.
Production capacity | UPH ~6S/PCS |
Utilization rate | >90% |
Defective rate | ≤1% (except for defects caused by incoming materials) |
Applicable products | According to relevant drawings |
Dimensions | L 2200mm*W 800mm*H 2000mm (actual dimensions refer to the final 3D) |
Working voltage | AC220/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | leakage protection, emergency stop |
