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Equipped with a dual-station closed heavy-duty feeding system, independently developed by Zhongyao, this machine significantly increases wire feeding speed and enhances production stability. The front section features a customized winding and binding module, which prepares wires efficiently for subsequent operations. The middle and rear sections integrate multiple automated processes, including vibration plate feeding, ring stripping, braiding, aluminum foil stripping, core wire stripping, inner and outer conductor crimping, air-blowing cleaning, multi-level inspection, defect removal, and material sorting.
By combining these intelligent automation technologies, the equipment greatly improves wire harness processing efficiency, reduces manual labor and production costs, and enhances overall product quality and consistency. It is widely used in automotive electronics, communication systems, electrical control, and new energy vehicle industries, offering manufacturers a high-speed, cost-effective, and reliable automation solution for FAKRA, Ethernet, and HSD wire harness production.
The FAKRA-Ethernet-HSD Wiring Harness Double-End Equipment features a modern industrial design that can be customized according to production requirements. The exterior adopts a streamlined protective enclosure equipped with smart access control, ensuring operator safety, ease of maintenance, and a clean, professional appearance. Its user-friendly interface and thoughtful layout make the equipment simple to operate and visually sleek and ergonomic for factory environments.
The mechanical architecture of this wire harness assembly machine follows a modular and standardized design philosophy, allowing easy integration, quick replacement, and flexible process configuration. Each structural component has been thoroughly validated through long-term reliability testing, ensuring consistent operation, durability, and precision even under high-intensity production cycles.
All critical electrical and mechanical components are sourced from leading global and domestic brands, providing superior stability and long service life. The system utilizes a servo-driven motion platform, delivering high-speed and smooth operation with minimal vibration and low noise. This design not only ensures energy efficiency and precise control, but also enhances production throughput and reduces overall maintenance costs, making it an ideal solution for automated wire harness manufacturing in automotive, communication, and electronic industries.
Production capacity | ≥ 800 PCS/H |
Yield | 99.5% (except for defective incoming materials) |
Appearance color | Industrial gray paint |
Applicable products | FAKRA wiring harness/Ethernet wiring harness/HSD wiring harness |
Dimensions | L15100mm/W1250mm/H2100mm |
Power supply voltage AC | 380V/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | Leakage protection, emergency stop |
