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The Double-Station Automatic Wire Pay-off Machine is a standardized wire feeding equipment designed to support high-volume wire processing in electronic manufacturing, automotive wiring harness production, and other industries. It can handle spools with a diameter of up to 800mm and a weight of 400KG, integrating pay-off and cache functions to meet the instant acceleration needs of downstream processing equipment. With a wire feeding speed of 2M/S and the ability to store over 8 meters of wire, this equipment ensures stable, continuous wire supply, reducing downtime caused by wire shortages or uneven feeding.
The Double-Station Automatic Wire Pay-off Machine features customizable industrial design, allowing users to align the equipment’s appearance with their production site aesthetics and brand standards. The machine cover is equipped with an access control system, enhancing safety by restricting unauthorized access and simplifying maintenance. The overall structure is compact and reliable, with a focus on space efficiency—ideal for production lines with limited floor space.
Designed for operator convenience, the equipment features a user-friendly spool loading process: open the safety door, roll the spool into the specified position inside the box, press the clamping button to automatically clamp the spool, and then press the lifting button (powered by a brake motor) to raise the spool. This streamlined process reduces manual labor and minimizes the risk of spool damage during loading. The ergonomic design also ensures operators can complete loading and unloading tasks without excessive physical effort.
Equipped with a variable frequency motor with brake, the equipment drives spool lifting, unwinding, and pay-off functions with precise control. It automatically accelerates and decelerates the pay-off speed based on changes in the storage wheel, ensuring synchronization with downstream equipment. The lack of wire sensing device provides real-time monitoring of wire supply, triggering an alarm if wire runs low—minimizing downtime and ensuring continuous production.
All standard parts of the Double-Station Automatic Wire Pay-off Machine are sourced from domestic and foreign first-line brands, ensuring durability, compatibility, and long service life. Critical components like the variable frequency motor, brake system, and clamping mechanism are selected for their industrial-grade performance, withstanding the load of 400KG spools and continuous operation.
The equipment prioritizes servo drive technology (where applicable) and variable frequency control, delivering high-speed wire feeding (2M/S), silent operation, and energy-saving performance. The variable frequency motor allows for smooth speed adjustment, adapting to different downstream processing requirements, while the servo system ensures precise control over spool lifting and clamping—reducing spool damage and improving feeding stability.
Equipped with comprehensive safety features—leakage protection, access control switch, emergency stop, and alarm prompt—the Double-Station Automatic Wire Pay-off Machine prioritizes operator safety. It is compatible with spools of 300mm-800mm in diameter, making it versatile for different wire types and production needs. The equipment operates on standard factory utilities and performs reliably in a wide range of environmental conditions, ensuring consistent performance across global manufacturing facilities.
Wire feeding speed | 2M\S |
Wire drum diameter | 300mm-800mm universal |
Equipment function | Automatic wire clamping and winding, variable speed wire storage, secondary wire feeding, cache wire output |
Safety device | Leakage protection, access control switch, emergency stop, alarm prompt |
