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As a core equipment for automotive wiring harness production, the Automotive Line-end Waterproof Connector Assembly Tester integrates high-precision assembly and strict waterproof performance detection, perfectly adapting to the harsh working environment of automotive connectors. It realizes efficient, stable and low-loss production processes, ensuring the reliability of signal transmission in automotive circuit systems.
The equipment adopts an integrated cast steel structure that balances high strength and rigidity, with an optimized overall size that maximizes production space utilization . The surrounding workstation design compresses the machine footprint significantly, reducing both installation space requirements and manufacturing costs for enterprises.
The main body is made of high-quality cast steel, while the functional panels use industrial-grade PA66 plastic with excellent impact resistance and insulation . The neutral gray exterior matches modern factory environments, and the transparent glass components of the finished product receiving area allow for intuitive observation of production status.
Multiple side doors can be opened and closed freely, facilitating quick troubleshooting and maintenance by personnel . The operation interface is tilted at a 30° angle for comfortable viewing and operation, and the surface of the workbench is treated with anti-slip technology to ensure stable material placement.
Driven by a high-precision servo system, the equipment completes sequential processes including rubber core transfer, clamping and loading, riveting, and defect removal . It adopts a three-station synchronous operation mode, with a production capacity of up to 450 pcs/h to meet mass production needs.
The right-side connected finished product receiving structure optimizes the workflow, while the built-in cable management system keeps the internal layout neat . The compact design allows for flexible placement in workshops with limited space, supporting multi-machine parallel operation.
All electrical parts are selected from domestic and foreign first-line brands, including high-speed, quiet and energy-saving motors and brand electrical components that ensure long-term stable operation . The control system adopts PLC + HMI configuration, with responsive operation and automatic fault alarm functions .
The vibration plate feeders are large-scale independent units with fast feeding speed and stable material supply, adapting to different specifications of wire-end connectors . The riveting components use high-hardness alloy materials, maintaining precision after 100,000 cycles of operation.
Production capacity | 450 PCS/H |
Utilization rate | ≥ 90% |
Yield rate | ≥ 99.5% (except for defective incoming materials) |
Appearance color | Industrial gray paint |
Applicable products | Waterproof connector |
Dimensions | L3295mm/W2312mm/H1950mm |
Power supply voltage | AC 220V/50HZ |
Working air pressure | 4-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | leakage protection, emergency stop |
