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As automotive and electronics technologies advance, the need for precise Automotive Board-end Connector Test Assembler has never been greater. This automated equipment is engineered specifically for assembling and testing board connectors, combining robust design with advanced functionality to meet the demands of modern production. Here’s a comprehensive overview:
The Automotive Board-end Connector Test Assembler features a customizable industrial design that caters to diverse factory requirements. Whether you need to match existing equipment or optimize for specific space constraints, the design can be adjusted to fit seamlessly into your production line. The industrial gray paint finish is not only durable and easy to clean but also projects a professional image, aligning with high-standard manufacturing environments.
Safety is a top priority with the equipment’s machine cover access control, which prevents unauthorized operation and protects operators from moving parts. The layout is designed for ease of use, with intuitive controls and clear labeling that reduce training time for staff. Measuring L6500mm/W2200mm/H1950mm, the equipment balances spacious internal components with a footprint that fits most standard production areas. Safety devices such as leakage protection and emergency stop buttons are strategically placed for quick access, ensuring a secure working environment.
The mechanism design adopts a modular, standardized approach that has been rigorously tested for reliability. The Automotive Board-end Connector Test Assembler is equipped with a large vibration plate feeder and four sets of hanging reel feeders, ensuring a continuous supply of rubber cores, terminals, and other components. Key functional mechanisms include transferring rubber cores, inserting terminals, pressing terminals, bending, blowing and suction dust removal, electrical testing, CCD testing, defective elimination, laser coding, and stacking packaging.
With a production capacity of 900 PCS/H, a utilization rate of ≥90%, and a yield rate of ≥98% (excluding defective incoming materials), the equipment delivers consistent, high-quality results. The bending and pressing mechanisms ensure that terminals are securely fastened, while the dust removal system maintains component cleanliness, preventing defects caused by debris. Electrical testing and CCD testing modules conduct rigorous inspections, identifying faulty products early in the process and reducing waste. The laser coding function enables traceability, allowing manufacturers to track each product’s production history for quality control purposes.
All standard parts of the Automotive Board-end Connector Test Assembler are sourced from reputable domestic and foreign first-line brands. This commitment to quality ensures that every component—from feeders to testing sensors—meets strict performance standards. The use of premium parts minimizes breakdowns and extends the equipment’s service life, reducing long-term maintenance costs and ensuring uninterrupted production.
Servo drive is preferred for the equipment, offering three key advantages: high-speed operation, silent performance, and energy efficiency. The servo drive provides precise control over each assembly step, ensuring accurate terminal insertion and component alignment. Its silent operation creates a more pleasant working environment, while energy-saving features reduce power consumption, making the equipment an environmentally friendly choice. Whether running 24/7 or for intermittent production runs, the servo drive maintains consistent performance, delivering reliable results for every order.
Production capacity | 900 PCS/H |
Utilization rate | ≥ 90% |
Yield rate | ≥ 98% (except for defective incoming materials) |
Appearance color | Industrial gray paint |
Applicable products | Board connector |
Dimensions | L6500mm/W2200mm/H1950mm |
Power supply voltage | AC 220V/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | Leakage protection, emergency stop |
