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In the automotive high-voltage systems sector, the Auto High-Voltage Connector Test Assembler stands out as a state-of-the-art solution for assembling and testing high-voltage connectors. This equipment supports up to 3 product types with one-click program switching, combining versatility, efficiency, and precision to meet the demands of modern automotive manufacturing. Below is a detailed breakdown:
The Auto High-Voltage Connector Test Assembler features a left-in-right-out overall structure that optimizes production flow. The leftmost window is connected to an independent vibration plate loader, ensuring a steady supply of components. With dimensions of L15000mm/W1900mm/H1950mm (subject to actual conditions), the equipment is designed to accommodate multiple production stations while fitting into large-scale factory layouts. The industrial gray paint finish is durable and resistant to industrial wear, maintaining a professional look for years of operation.
Safety is paramount with the equipment’s machine cover access control, preventing unauthorized access to internal mechanisms. It is also equipped with essential safety devices, including leakage protection and emergency stop buttons, ensuring operator safety at all times. The layout is designed for easy accessibility, allowing operators to monitor and maintain the equipment without hassle. Production status photos are retained locally and in the MES system, providing real-time visibility into production progress and quality.
The Auto High-Voltage Connector Test Assembler integrates a wide range of production and testing stations, arranged from left to right for seamless workflow. Key stations include CCD1 detection, shell placement into the carrier, laser QR code marking, bushing installation, GT detection, shielding cover installation, sealing ring assembly, airtightness test, copper busbar installation, TPA installation, code scanning, CCD detection, comprehensive defect removal, and material discharge. Each station operates with precision, ensuring every high-voltage connector meets strict quality requirements.
The mechanism design adopts a modular, standardized mode, verified for reliability and stability. The one-click program switching function allows operators to switch between 3 product types quickly, reducing setup time and increasing production flexibility. With a production capacity of 10S/PCS and an operation rate of ≥85%, the equipment delivers efficient output for high-volume orders. The modular structure simplifies maintenance, as individual stations can be inspected or repaired without halting the entire line. The comprehensive defect removal system ensures only qualified products reach the final stage, with a yield rate of ≥99% (excluding defective incoming materials).
All standard parts of the Auto High-Voltage Connector Test Assembler are sourced from domestic and foreign first-line brands. This commitment to quality ensures that every component—from the vibration plate loader to the CCD detection modules—delivers consistent performance and durability. The use of premium parts minimizes equipment downtime, extending the service life and reducing long-term operational costs.
Servo drive technology is preferred for the equipment, offering high-speed operation, silent performance, and energy efficiency. The servo drive provides precise control over each assembly and testing step, ensuring accurate component installation and reliable test results. Its silent operation creates a more comfortable working environment, while energy-saving features reduce power consumption, making the equipment a cost-effective choice for manufacturers. Whether handling complex assembly tasks or rigorous testing procedures, the servo drive maintains optimal performance, ensuring the equipment meets the high standards of the automotive high-voltage connector industry.
Production capacity | 10S/PCS |
Operation rate | ≥ 85% |
Yield rate | ≥ 99% (except for defective incoming materials) |
Appearance color | Industrial gray paint |
Applicable products | High-voltage connector (according to relevant drawings) |
Equipment function | CCD1 detection, shell into carrier, laser QR code, bushing installation, GT detection, shield cover installation, sealing ring assembly, airtightness test, copper busbar installation, TPA installation, code scanning, CCD detection, comprehensive defect removal, material discharge |
Equipment size | L15000mm/W1900mm/H1950mm (subject to actual conditions) |
Working air pressure | 5-6KG (water-free and oil-free) |
Working voltage | AC 220V/50HZ |
Working environment humidity | 20 to 90% |
Working environment temperature | -10 degrees to 50 degrees |
Safety device | Leakage protection, emergency stop |
