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The Advanced Board-side Connector Assembly Tester is a professional automated production line tailored exclusively for automotive high-speed board-end connectors. It integrates core processes including dielectric vibration plate feeding, precision assembly of plastic shells, zinc alloys, insulators and center pins, GT testing, CCD comprehensive inspection, and carrier packaging. Designed to meet the high-precision and high-efficiency production needs of automotive connectors, this equipment ensures smooth, accurate, and continuous production with a capacity of ≥1800PCS/H and a utilization rate of over 95%. It effectively reduces manual intervention and production costs while enhancing product quality and consistency, making it an indispensable tool for automotive wiring harness and electronic component manufacturers.
The equipment supports industrial design customization to meet the personalized needs of different enterprises. Adopting industrial gray (7035) paint, it features a compact and reasonable structure with dimensions of L7000mm/W1500mm/H1850mm, allowing flexible integration into existing production lines. The machine cover is equipped with an access control system that ensures safe operation while maintaining an elegant appearance. Its user-friendly design simplifies operation, combining safety, aesthetics, and practicality to elevate the overall operational experience.
The mechanism adopts a modular, standardized design verified by long-term practice to guarantee stable and reliable operation. This design enables convenient later maintenance, quick parts replacement, and easy function expansion, adapting to evolving production requirements. By integrating feeding, assembly, testing, and packaging into one seamless process, the equipment eliminates manual transfer between steps, shortens production cycles, and avoids quality risks associated with human operation.
All standard parts are sourced from top domestic and foreign brands, with servo drive as the preferred configuration. This choice ensures the equipment operates at high speed while maintaining silent performance and energy efficiency. The high-quality components not only enhance the equipment’s durability but also contribute to its consistent performance, supporting long-term continuous production without frequent breakdowns.
With a yield of 99.5% (excluding defective incoming materials), the Advanced Board-side Connector Assembly Tester delivers reliable results for critical automotive applications. It operates on AC220/50HZ power supply, requires 5-6KG water-free and oil-free working air pressure, and adapts to environments with temperatures ranging from -10℃ to 50℃ and humidity of 20-90%. Its applications cover the automotive manufacturing industry (wiring harnesses, on-board communication, navigation systems), automotive electronic components (ECUs, sensors, infotainment systems), new energy vehicles (power, charging, battery management systems), and automotive parts suppliers.
Production capacity | ≥1800PCS/H (utilization rate: ≥95%) |
Yield | 99.5% (except for defective incoming materials) |
Appearance color | Industrial gray (7035) paint |
Applicable products | Fakra high-speed board-end connector |
Dimensions | L7000mm/W1500mm/H1850mm |
Power supply voltage | AC220/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
