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ZY-CBL-802
Preparing a large coaxial or shielded cable involves more than removing an outer jacket. Each layer must be handled according to its material, thickness, and relationship to the layers beneath it.
The ZY-CBL-802 is designed for cable cutting and stripping within a cross-sectional range of 6–120 mm² and a stripping-length range of 2–120 mm. Its configurable structure allows the process to be developed around the actual cable sample and the required finished end.
This machine is suitable for manufacturers that need a controlled, repeatable process for large cable preparation while retaining the flexibility to accommodate different cable constructions.
The cable is positioned and supported according to its outside diameter, stiffness, and required stripping length. Stable positioning helps reduce movement during cutting and layer removal.
The cutting setup is adjusted to the target layer. Tool position and cutting depth are established during sample testing to open the intended material without unnecessary contact with the structure below.
After the cut is made, the selected jacket or insulation section is removed. The process can be configured for the required stripping stages, subject to the cable construction and sample evaluation.
The stripped end should be checked for length, layer condition, shield integrity, and conductor condition. A confirmed sample provides a practical reference for production setup and inspection.
Item | Specification |
|---|---|
Model | ZY-CBL-802 |
Cutting and stripping range | 6–120 mm² |
Stripping length | 2–120 mm |
Mechanical structure | Modular and standardized design |
Control configuration | Intelligent control |
Data functions | Host-computer data collection and traceability |
System connection | MES connectivity available |
Customization | Available according to cable and process requirements |
The 6–120 mm² value refers to cable cross-sectional area, not cable outside diameter. Final compatibility depends on the complete cable construction, including outside diameter, layer materials, wall thicknesses, shield type, and required finished end.
Large coaxial and shielded cables may combine several materials in a compact structure:
An outer protective jacket
Metallic braided shielding
Inner insulation or dielectric material
A central conductor
The ZY-CBL-802 can be configured around these structures after the cable has been evaluated. The stripped cable samples shown with the machine demonstrate outer-jacket removal and the exposure of braided shielding, inner insulation, and conductor sections.
Because cable designs vary, processing feasibility should be confirmed with actual samples rather than cable size alone. A cable drawing is useful, but sample trials also reveal practical factors such as material elasticity, braid movement, ovality, and adhesion between layers.
The mechanism uses a modular, standardized approach. This supports process-specific configuration and makes it easier to adapt the machine around the cable, stripping sequence, and production arrangement.
Servo transmission can be selected for applications that benefit from controlled motion, lower operating noise, and efficient power use. The final drive configuration is matched to the processing requirement.
The control system supports structured parameter setting and repeatable machine operation. Access protection and an industrial enclosure help keep the operating area organized for production use.
CCD vision and robotic handling can be integrated where the project requires additional inspection or material-transfer functions. These options are evaluated according to the finished-cable criteria and line layout.
A suitable machine configuration begins with the cable itself. The following factors can influence the finished result:
Cable outside diameter and roundness
Jacket and insulation materials
Thickness of each layer
Braided-shield construction and coverage
Concentricity between cable layers
Material hardness and elasticity
Required strip length and stripping sequence
Cable support and gripping position
Tool setup and sample condition
These variables are reviewed during process development. Trial results are then used to establish a practical setup and an agreed finished-sample standard.
For manufacturers that require production records, the ZY-CBL-802 can be configured with host-computer data collection and process traceability. MES connectivity can also be included to support data exchange within the customer’s production environment.
The data scope should be defined during project planning. Useful details include the required production records, product identification method, operator permissions, inspection results, interface protocol, and the customer’s MES requirements.
The machine can be customized around the cable sample and the intended production process. Project-specific work may include:
Cable positioning and support
Tooling for the target jacket or insulation
Required stripping stages
Finished-end inspection criteria
CCD vision integration
Robotic loading or transfer
Data collection and traceability
MES interface requirements
Safety enclosure and workstation arrangement
Customization is based on confirmed cable information and sample testing. This keeps the proposed system aligned with the actual process instead of relying on a general cable category.
The ZY-CBL-802 is intended for production environments that prepare large coaxial or shielded cables before subsequent assembly. Typical use cases include:
Large coaxial cable end preparation
Shielded cable jacket stripping
Cable assembly pre-processing
Wire-harness production requiring controlled cable-end preparation
Customized cable processing cells with inspection or data functions
Suitability for a particular cable should be confirmed through technical review and sample evaluation.
Providing complete cable information helps shorten the evaluation process and improves the accuracy of the proposed configuration.
Please prepare:
Cable drawing or cross-section image
Actual cable samples
Cable cross-sectional area and outside diameter
Material and thickness of each layer
Shield type and braid details
Required stripping stages and lengths
Photo or sample of the accepted finished end
Target production method and output requirement
Inspection, traceability, and MES requirements
For cables with several similar variants, include samples of the smallest, largest, and most difficult constructions planned for the machine.
Dongguan Zhongyao Automation Equipment Co., Ltd. has focused on wire-harness processing and connector assembly and testing equipment since 2009. The company operates an approximately 8,000 m² workshop, has more than 60 processing machines, and is supported by a team of over 200 people across research, development, and production.
CO-SHINING combines cable-process evaluation, mechanical design, control development, manufacturing, and project support. For customized cable stripping projects, the work begins with cable information and sample testing so that the proposed machine reflects the required finished result and production environment.
No. It refers to cable cross-sectional area. Cable outside diameter is a separate measurement and should be provided together with the cable drawing and physical samples.
A multi-stage process can be evaluated, but the achievable sequence depends on the cable structure, layer materials, stripping lengths, and required finished end. Samples are needed to confirm the suitable setup.
The product samples show cables with exposed metallic braid after outer-jacket stripping. The required shield condition must still be defined, and the actual cable should be tested before the configuration is confirmed.
Common influences include cable ovality, layer eccentricity, changes in wall thickness, material hardness, braid movement, unstable positioning, and differences between sample batches.
Several cable variants can be evaluated for one machine. Compatibility depends on the total size range, tooling requirements, layer structures, and changeover expectations. Representative samples should be supplied for review.
Provide enough cable for setup and repeated testing, along with a cable drawing and an accepted finished-end sample or clear dimensional specification. If several variants are involved, include the boundary sizes and the most difficult construction.
Yes. Host-computer data collection, traceability, and MES connectivity are available. The data fields, communication method, identification rules, and interface responsibilities should be defined during project planning.
Cable Sample Evaluation
Share the cable construction and the finished end you need. We will review the application around your actual samples, stripping stages, inspection criteria, and production requirements.
Samples produced by the equipment
Device features
It can be customized according to requirements.
● The appearance can be customized with an industrial design. The machine cover has access control, which is convenient to operate and safe and beautiful.
● The mechanism design adopts modular, modular and standardized mode, which has been verified to be reliable and stable.
● Standard parts are selected from well-known brands at home and abroad, and servo transmission is preferred for high-speed, quiet and energy-saving.
● It uses intelligent control, combined with CCD camera and robot, with high energy efficiency and high quality to save space.
● The equipment uses the upper computer to collect and detect data, and the production information can be traced, which is convenient for connection with MES.
Equipment parameters
Item | Technical parameter |
|---|---|
Cutting and stripping range | 6mm²-120mm² |
Stripping length | 2.0mm-120mm |
