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ZY-CBL-801
Small coaxial cables combine several functional layers within a limited diameter. Preparing the cable end requires controlled material removal so that the target layer can be opened while the shield, dielectric, and center conductor remain in the required condition.
The ZY-CBL-801 is designed for small-diameter coaxial cable processing. Its listed cutting and stripping range is 0.64–6.0 mm, with stripping lengths from 1 to 40 mm. The machine can be configured around the actual cable construction, required stripping stages, and accepted finished-end sample.
This project-based approach is useful when cable variants differ in jacket material, shield construction, layer thickness, or finished dimensions.
The cable is positioned according to its diameter, stiffness, and required stripping length. Suitable support and clamping help keep the cable aligned during the stripping process.
The tooling is set for the material layer that needs to be opened. Cutting depth and motion parameters are established during sample testing to limit unnecessary contact with the structure beneath the target layer.
The cut jacket or insulation section is removed according to the required finished end. Where several stripping steps are needed, the sequence is developed around the actual cable structure and verified through trials.
The processed cable should be checked against the approved sample or drawing. Inspection points may include stripping length, exposed shield condition, dielectric condition, center-conductor surface, and remaining material at the cut edge.
Item | Specification |
|---|---|
Model | ZY-CBL-801 |
Listed cutting and stripping range | 0.64–6.0 mm |
Stripping length | 1–40 mm |
Mechanical structure | Modular and standardized design |
Motion configuration | Servo transmission preferred |
Control | Intelligent control |
Optional integration | CCD vision and robotic handling |
Data functions | Host-computer collection, detection, and traceability |
System connection | MES connectivity available |
Customization | Available according to project requirements |
The 0.64–6.0 mm value is a linear measurement, not a conductor cross-sectional area. Because the original cable construction also affects processing, the outside diameter, individual layer dimensions, and physical samples should be supplied for final compatibility confirmation.
A coaxial or shielded cable may contain:
An outer protective jacket
A braided or foil shield
An insulating dielectric layer
A center conductor
Each layer performs a different function and may require a different cutting or removal setting. Jacket elasticity, braid movement, dielectric hardness, and layer concentricity can all affect the finished result.
The equipment page includes processed-cable samples, but a sample from one cable should not be treated as confirmation for every cable of a similar diameter. Feasibility should be established using the customer’s actual cable drawing and samples.
The machine uses a modular and standardized mechanical approach. This supports application-specific configuration while keeping the main functional units organized for production and maintenance.
Servo transmission is preferred where the configured process benefits from controlled motion, quieter operation, and efficient power use. The final motion arrangement is selected according to the stripping process and cable behavior.
Intelligent control supports structured parameter setting and repeatable operation. The industrial enclosure can include access control to keep the processing area separated during normal production.
CCD vision and robotic handling can be combined with the equipment when the project requires additional inspection or material-transfer functions. These are configurable options rather than assumed standard functions for every machine.
Consistent coaxial cable stripping depends on more than the nominal cable diameter. Important process inputs include:
Cable outside diameter and ovality
Jacket and dielectric materials
Thickness of each layer
Braided or foil shield construction
Concentricity between cable layers
Material hardness and elasticity
Cable straightness and support
Required stripping lengths and stages
Tool condition and parameter setup
Variation between cable batches
Sample trials help identify which factors have the greatest influence on the customer’s cable and provide a practical basis for the accepted process settings.
The ZY-CBL-801 can be configured to use a host computer for data collection and detection. Production information can be recorded for traceability, and MES connectivity can be included when the project requires data exchange with the customer’s manufacturing system.
The required data fields and interface responsibilities should be defined before system integration. Relevant items may include product identification, recipe selection, operator information, processing results, inspection status, alarm records, and communication protocol.
The machine can be customized according to the cable and production requirement. The project scope may include:
Cable guides, support, and clamping
Tooling for the target cable layers
Required stripping sequence
Finished-end inspection criteria
CCD vision integration
Robotic loading or transfer
Product identification and recipe control
Production data and traceability
MES communication
Industrial enclosure and access protection
Customization is based on confirmed technical information and physical sample testing. This avoids specifying a general solution before the cable structure and acceptance criteria are understood.
The ZY-CBL-801 is intended for controlled cable-end preparation in production environments. Suitable projects may include:
Small-diameter coaxial cable stripping
Shielded signal-cable preparation
Cable assembly pre-processing
Wire-harness production
Connector assembly preparation
Customized cable-processing cells with inspection or data functions
Compatibility with a particular coaxial, data, or shielded cable should be confirmed through sample evaluation.
Complete application information helps make the evaluation more efficient and reduces uncertainty during machine configuration.
Please provide:
Cable drawing or cross-section image
Physical cable samples
Cable outside diameter
Material and thickness of each layer
Shield type and required shield condition
Stripping stages and dimensional requirements
An approved finished cable or reference image
Planned cable variants and changeover needs
Inspection and traceability requirements
Target production method and output requirement
If several cable variants are planned, include the smallest, largest, and most difficult constructions so that the proposed processing range can be evaluated as a complete project.
Dongguan Zhongyao Automation Equipment Co., Ltd. has focused on wire-harness processing and connector assembly and testing equipment since 2009. The company operates an approximately 8,000 m² production workshop, has more than 60 processing machines, and is supported by a team of over 200 people across research, development, and production.
CO-SHINING combines process evaluation, mechanical design, control development, equipment manufacturing, and project support. For customized coaxial cable stripping applications, the project begins with cable information and sample trials so that the proposed equipment reflects the required finished end and production conditions.
The product page presents this value in millimeters as a linear cutting and stripping range, rather than as a cross-sectional area. Please provide the exact cable outside diameter, layer dimensions, and samples so that compatibility can be confirmed.
A multi-step stripping sequence can be evaluated. Feasibility depends on the number of required steps, the length and diameter of each section, layer materials, and the condition required for the shield, dielectric, and center conductor.
Braided-shield cable can be evaluated, but the required finished shield condition must be clearly defined. Braid density, wire size, movement, and adhesion to neighboring layers may affect the process.
Several cable variants may be included in one project. The total diameter range, tooling, layer structures, parameter changes, and required changeover method must be reviewed before compatibility is confirmed.
Common factors include cable ovality, layer eccentricity, thin or elastic jackets, braid movement, dielectric hardness, inconsistent clamping, tool condition, and variation between material batches.
Provide a cable drawing, physical samples, outside diameter, layer materials, stripping dimensions, shield requirements, and an accepted finished-end sample or clear reference image.
Yes. Host-computer data collection, production traceability, and MES connectivity are available. The data fields, identification method, communication protocol, and interface scope should be agreed during project planning.
Cable Sample Evaluation
Share the cable structure and finished end you need. We will review the stripping stages, tooling, inspection criteria, and production requirements around your actual samples.
Samples produced by the equipment
Device features
It can be customized according to requirements.
● The appearance can be customized with an industrial design. The machine cover has access control, which is convenient to operate and safe and beautiful.
● The mechanism design adopts modular, modular and standardized mode, which has been verified to be reliable and stable.
● Standard parts are selected from well-known brands at home and abroad, and servo transmission is preferred for high-speed, quiet and energy-saving.
● It uses intelligent control, combined with CCD camera and robot, with high energy efficiency and high quality to save space.
● The equipment uses the upper computer to collect and detect data, and the production information can be traced, which is convenient for connection with MES.
Equipment parameters
Item | Technical parameter |
|---|---|
Cutting and stripping range | 0.64-6.0mm |
Stripping length | 1mm-40mm |
