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ZY-CBL-104-1
The ZY-CBL-104-1 automatic wire feeding machine supplies wire to coordinated harness production and wire processing equipment. It is intended for applications that require controlled, continuous feeding from a configured wire supply into the next production stage.
With feeding performance of at least 2 m/s and a utilization rate of at least 90%, the machine supports production environments where material supply must keep pace with downstream processing. Its modular structure allows the mechanical layout, control functions, enclosure, and production-line interfaces to be adapted to the application.
The production wire is installed according to the configured loading arrangement and routed through matched guides and transmission components. The feed path is selected according to the wire, spool, installation space, and downstream equipment.
The drive system delivers the wire through the machine at the required operating speed. Servo transmission is prioritized in the equipment design to support responsive movement, lower operating noise, and coordinated high-speed feeding.
The control system can exchange operating and production signals with connected processing equipment. Start, stop, speed, fault, and material-demand signals can be defined according to the downstream machine and overall line-control strategy.
Automatic wire feeding
Feeding performance of at least 2 m/s
Utilization rate of at least 90%
Modular and standardized mechanical structure
Servo transmission for configured high-speed applications
Industrial enclosure with controlled access
Intelligent machine control
Components selected from established suppliers
Host-computer data collection
Production information traceability
MES connectivity
Configurable CCD and robot integration
Customized machine appearance and layout
Item | Technical Information |
|---|---|
Model | ZY-CBL-104-1 |
Machine function | Automatic wire feeding |
Feeding performance | ≥2 m/s |
Utilization rate | ≥90% |
Mechanical design | Modular and standardized structure |
Transmission | Servo transmission prioritized for configured applications |
Data handling | Host-computer collection and production traceability |
System connection | MES connectivity available |
Customization | Mechanical, appearance, control and integration options |
Actual production performance depends on the wire, spool configuration, feed path, downstream demand, acceleration settings, and operating environment.
The control architecture supports the collection of production and inspection information through a host computer. Recorded data can be used to review operating status, production progress, alarms, and other project-defined information.
The machine can also be connected to a manufacturing execution system when production orders, material records, equipment status, or traceability data need to move between the feeder and the factory information system.
The required communication method, data fields, permission structure, storage period, and interface protocol should be defined during line engineering.
The ZY-CBL-104-1 can be configured as a feeding unit within a larger wire harness processing system. Integration planning should address both the physical wire path and the exchange of control signals.
Important integration points include:
Downstream machine intake speed
Start and stop signal logic
Material-demand and ready signals
Wire-routing height and direction
Distance between connected machines
Spool change and wire change procedures
Wire tension and surface sensitivity
Emergency-stop and fault logic
Production data requirements
Factory MES or line-control interface
The feeding speed should be coordinated with the actual consumption rate of the downstream process. This helps prevent excessive wire accumulation, unwanted pulling, and interruptions caused by mismatched operating cycles.
The machine structure, wire path, guides, transmission arrangement, and enclosure can be adapted to the selected wire and production layout.
Control logic can be developed around the operating sequence of the connected equipment. Project-specific functions may include automatic start and stop, alarm handling, production counting, status display, and line coordination.
CCD inspection and robot handling can be incorporated when the application requires visual detection, automatic positioning, or additional material-handling functions.
Production records, inspection results, equipment status, and traceability fields can be configured for host-computer collection and MES exchange.
The machine enclosure and external layout can be customized to match the production environment, operator access requirements, and factory equipment standards.
Application | Role of the Wire Feeder |
|---|---|
Automotive wire harness production | Supplies wire to a coordinated harness production process |
Wire cutting systems | Feeds wire to a matched cutting station |
Wire stripping systems | Maintains material supply to compatible stripping equipment |
Crimping production lines | Supports coordinated feeding before terminal processing |
Connector harness production | Supplies wire within a customized connector assembly process |
Automated wire processing lines | Connects wire supply with multiple downstream operations |
Traceable production systems | Provides production data for host-computer or MES records |
Wire and line compatibility should be evaluated using the actual material, spool, equipment layout, and target process.
Provide the following information when configuring the automatic wire feeding machine:
Wire type and application
Conductor and insulation structure
Overall wire diameter
Minimum bending requirement
Wire surface sensitivity
Spool outer and inner diameter
Spool width and total loaded weight
Wire take-off direction
Required feeding speed
Downstream equipment type and model
Downstream material-consumption pattern
Required wire-routing height and direction
Available installation space
Electrical and factory safety requirements
Control signals and communication protocol
Production data and MES requirements
Wire and spool samples for testing
CO-SHINING is the automation equipment brand of Dongguan Zhongyao Automation Equipment Co., Ltd. The company has developed and manufactured automation equipment since 2009, with a focus on wire harness processing and connector assembly and testing systems.
Its manufacturing resources include an approximately 8,000-square-meter production workshop, more than 60 units of processing equipment, and a team of more than 200 people working across research, development, production, and related technical functions.
The company’s wire harness equipment experience covers automotive, FAKRA, Ethernet, HSD, high-voltage AC/DC, and other customized production projects. Mechanical design, component processing, assembly, control development, testing, and line integration are managed around the requirements of each application.
The equipment can be customized for different spool arrangements, but compatibility depends on spool diameter, width, loaded weight, shaft structure, and wire take-off direction. Spool drawings or physical samples should be evaluated before the structure is finalized.
The feed rate is coordinated through the machine control logic and the operating signals exchanged with the downstream process. The downstream consumption pattern, acceleration, stopping frequency, and wire accumulation requirements should be reviewed during integration.
The machine supports MES connectivity. The required communication protocol, data fields, production-order logic, traceability structure, and interface responsibilities must be defined for the existing factory system.
Testing should cover wire tracking, surface condition, bending behavior, acceleration, stopping, spool rotation, feeding stability, and coordination with the downstream machine. Tests should use the actual production wire and spool.
It can be engineered as a feeding unit for compatible wire processing equipment. Mechanical routing, control signals, line speed, safety logic, and the downstream machine’s intake method must be reviewed before connection.
Wire stiffness, spool inertia, loaded weight, feed-path resistance, acceleration, line speed, spool-change time, downstream demand, and machine settings can all affect operating efficiency.
CCD and robot functions can be incorporated into a customized automation project when visual inspection or automatic handling is required. The required functions, inspection items, cycle time, and data output should be defined for the application.
ZY-CBL-104-1 Wire Feeding Project
Share your wire specifications, spool dimensions, target feeding speed, downstream equipment, and data requirements. CO-SHINING will review the mechanical path, control interface, and production-line configuration for your application.
Prepare Your Project Details
Wire and spool samples are recommended for project evaluation.
Samples produced by the equipment
Device features
It can be customized according to requirements.
● The appearance can be customized with an industrial design. The machine cover has access control, which is convenient to operate and safe and beautiful.
● The mechanism design adopts modular, modular and standardized mode, which has been verified to be reliable and stable.
● Standard parts are selected from well-known brands at home and abroad, and servo transmission is preferred for high-speed, quiet and energy-saving.
● It uses intelligent control, combined with CCD camera and robot, with high energy efficiency and high quality to save space.
● The equipment uses the upper computer to collect and detect data, and the production information can be traced, which is convenient for connection with MES.
Equipment parameters
Item | Technical parameter |
|---|---|
Efficiency | ≥2M/S（utilization rate：≥90%） |
Machine functions | Automatic feeding |
