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As a core automation solution for automotive board-side connectors assembly and detection, the Compact Pin-Detection Automatic Assembly Machine stands out with its integrated performance and user-centric design. It combines high precision, efficiency, and safety to meet the rigorous demands of automotive component manufacturing, making it an indispensable asset for production lines aiming to optimize workflow and reduce costs.
The Compact Pin-Detection Automatic Assembly Machine boasts a customizable industrial design that aligns with diverse factory aesthetics. Its machine cover is equipped with an access control system, ensuring operational safety while facilitating easy maintenance and operation. Finished with industrial gray paint, the equipment not only resists wear and tear but also blends seamlessly into industrial environments. With dimensions of L3500mm/W1000mm/H1950mm, it balances functionality with space efficiency, fitting neatly into most production layouts without compromising operational range.
Safety is a top priority in the machine’s appearance design. Equipped with leakage protection and an emergency stop button, it adheres to international safety standards to safeguard operators and prevent production accidents. The smooth surface and enclosed structure minimize dust accumulation and reduce noise diffusion, creating a cleaner and more comfortable working environment.
Adopting a right-in-left-out structure, the Compact Pin-Detection Automatic Assembly Machine streamlines the production process by enabling continuous material feeding and finished product output. A vibration plate loader on the right side ensures stable and efficient feeding of components, reducing manual intervention and improving throughput. The internal layout is meticulously planned to maximize workflow continuity, with each workstation positioned to minimize material transfer time.
The machine integrates multiple CCD cameras with wide-field lenses, offering a detection length of 50mm to ensure precise inspection of every component. Its core workstations cover the entire production cycle: rubber core transfer, upper and lower row terminal insertion, terminal pressing, dust removal, conduction and withstand voltage testing, defective removal, CCD detection, laser coding, stacking, and packaging. This one-stop solution eliminates the need for separate equipment, reducing production line complexity and improving process control. The modular and standardized mechanism design has been rigorously verified, guaranteeing reliable and stable operation even during long-term continuous production.
To ensure superior performance, the Compact Pin-Detection Automatic Assembly Machine uses standard parts sourced from domestic and foreign first-line brands. Servo drive is prioritized, delivering high-speed operation, silent performance, and energy efficiency. These high-quality components not only enhance the machine’s responsiveness and precision but also extend its service life, reducing maintenance frequency and operational costs.
Backed by top-tier parts and intelligent design, the machine achieves a production capacity of 1200 PCS/H with a utilization rate of ≥90% and a yield rate of ≥98% (excluding defective incoming materials). It operates under an AC 220V/50HZ power supply and requires a working air pressure of 5-6KG (water-free and oil-free), adapting to common factory environments. Whether for small-batch customization or large-scale mass production, this machine consistently delivers stable and efficient performance, meeting the diverse needs of automotive connector manufacturers.
Production capacity | 1200 PCS/H |
Utilization rate | ≥ 90% |
Yield rate | ≥ 98% (except for defective incoming materials) |
Appearance color | Industrial gray paint |
Applicable products | Automotive board connector |
Dimensions | L3500mm/W1000mm/H1950mm |
Power supply voltage | AC 220V/50HZ |
Working air pressure | 5-6KG (water-free and oil-free) |
Working environment temperature | -10 degrees to 50 degrees |
Working environment humidity | 20 to 90% |
Safety device | Leakage protection, emergency stop |
